🎓 Lean Six Sigma Training Programs By FactoryLean AI

Build Operational Excellence at Every Level

🟡 Yellow Belt – Foundation Level

📌 Who It’s For:

Operators, frontline staff, supervisors, and anyone new to Lean Six Sigma looking to understand the basics and contribute to improvement initiatives.

🎯 What You’ll Learn:

• Introduction to Lean and Six Sigma

• Understanding the 8 Wastes

• Overview of the DMAIC methodology

• Basics of Process Mapping (SIPOC)

• Root Cause Analysis: 5 Whys & Fishbone Diagram

📦 What’s Included:

• 1 day of hands-on or online training

• Real-world manufacturing examples

• Quick reference guides and templates

• Certificate of Completion

✅ Outcome:

Participants will gain foundational knowledge and the ability to support Green and Black Belt project teams effectively.

🕐 Duration: 8 hours🏅 Level: Beginner🛠 Tools Covered: SIPOC, 5 Whys, Fishbone, 8 Wastes

🟢 Green Belt – Practitioner Level

📌 Who It’s For:

Engineers, supervisors, team leaders, and CI professionals ready to lead small-to-medium improvement projects using Lean Six Sigma.

🎯 What You’ll Learn:

• Full DMAIC methodology and its application

• Lean tools: 5S, SMED, Visual Management, Kanban

• Process Mapping and Value Stream Mapping

• Root Cause Analysis (Pareto, 5 Whys, Fishbone)

• Data collection and analysis using Microsoft Excel

• Control charts, KPIs, and performance tracking

📦 What’s Included:

• 5 days of instructor-led sessions (in-person or online)

• Practice datasets and Excel templates

• Project coaching available (optional)

• Green Belt Certification (with or without project)

✅ Outcome:

Green Belts will be equipped to lead process improvement projects and use Excel-based tools to reduce waste, variation, and delays.

🕐 Duration: 40 hours🏅 Level: Intermediate🛠 Tools Covered: Excel Charts, Pareto, Control Charts, Process Maps

⚫ Black Belt (Including Green Belt) – Expert Level

📌 Who It’s For:

Operations managers, senior engineers, quality leads, and change agents who want to lead enterprise-wide improvements and mentor Green Belts.

🎯 What You’ll Learn:

• Advanced problem-solving with DMAIC

• Hypothesis Testing, Regression Analysis, and Design of Experiments (DOE)

• Strategic Project Selection and ROI measurement

• Leading change and cultural transformation

• Mentoring Green Belts and project teams

• Advanced analytics using Minitab (or optional Python)

• Bonus Module: Integrating AI, Dashboards, and Smart Tools in Lean

📦 What’s Included:

• 2 Weeks of modular expert training

• Real-world case studies and simulations

• Project coaching and exam

• Full Black Belt Certification (includes project review + exam)

✅ Outcome:

Black Belts lead complex strategic projects, coach Green Belts, and align continuous improvement with business strategy and digital transformation.

🕐 Duration: 80 hours + mentoring🏅 Level: Advanced🛠 Tools Covered: Minitab, DOE, Hypothesis Testing, ROI Analysis, AI Tools (optional)